Process Validation for Medical Device, Pharmaceutical, and Combination Product Manufacturing
Who Should Attend
Those responsible for planning and operating a compliant validation program.
Key players such as Process Engineers, Operations, Quality, and Regulatory personnel.
R&D, Design Engineers and Product Formulators who translate product requirements into manufacturing requirements.
Course Details
• 3 Days
• 2.3 CTUs
• $2295
Course Objectives
Fully understand the regulatory requirements for process validation and their relationship to the Medical Device QSR and the Pharmaceutical cGMPs
Gain knowledge to help manage a successful validation project
Fully understand and successfully interpret the GHTF/SG3/N99-10:2004 Guidance on Process Validation
Understand how to meet the new ISO-13485:2016 and ISO-9001:2015 validation requirements
Understand other applicable guidance documents and standards such as ISO-14971:2012, ICH-Q9, and FDA’s Process Validation: General Principles and Practices – 2011
Learn how to integrate design validation and process validation programs
Understand how to setup and run a complete validation program and master validation plan
Learn to write effective validation and qualification protocols
Learn how to qualify the installation and operation of process equipment
Learn to employ a risk based approach to process validation
Understand the connection between validation and the change control system of a quality management system
Learn how to determine critical process variables
Learn the requirements for validation reports and process deviations
Agenda
Day One 8:00am to 5:00pm
Validation program barriers
Terminology and definitions
Regulatory perspective and requirements
Basic concepts of process validation
Elements of a Site Master Validation Plan
Role of Risk Management in process validation
Quality system and cGMP requirements
Day Two 8:00am to 5:00pm
Process design
Writing validation & qualification protocols
Writing documented procedures for the validation program
Writing an installation qualification protocol
Writing and operation qualifcation protocol
Dealing with deviations from approved protocols
Day Three 8:00am to 5:00pm
Process Qualification & Process Performance Qualification
Writing a Process Qualification Protocol
Execution of Protocols
Creating Validation Reports
Documentation in the Validation Program
Integration of Validation into the entire Quality Management System