ISO 9001:2015 Lead Auditor with Automotive Industry Focus (IATF 16949)

Course Objectives

• Audit to the ISO 9001:2015/IATF 16949 Quality Management Systems
• Interpret the requirements and terminology of the ISO 9001:2015/IATF 16949 series in a Auto Industry setting
• Develop a ISO 9001:2015/IATF 16949 auditing system based on the ISO 19011 auditing guidelines
• Ask the right audit questions
• Conduct opening and closing meetings that have impact
• Construct effective audit checklists - what to look for in procedures
• Generate effective corrective action
• Plan successful audits
• Select an audit team
• Understand the U.S. and International certification process
• Understand Certified Lead Auditor requirements and responsibilities
• Audit using the Process Approach
• Review documents in light of the decreased emphasis on documentation
• Ask questions that get results
• Identify and document nonconformities

Agenda

• Day One
  7:30am to 7:00pm
  • Terminology and definitions
  • Background, History and Rationale for Quality Assurance
  • Introduction to the ISO family of documents
  • Analysis of the Contents of ISO 9001:2015/IATF 16949 plus;
  • Advanced Product Quality Planning and Control Plan (APQP)
  • Statistical Process Control (SPC)
  • Production Part Approval Process (PPAP)
  • Potential Failure Mode Analysis (FMEA)
  • Measurement Systems Analysis (MSA)
  • IATF Guidance to IATF 16949
  • Quality System Assessment Checklist
  • Automotive Certification Scheme for IATF 16949
  • Audit of Active Manufacturing (Audit #1)
• Day Two
  7:30am to 7:00pm
  • Quality System Requirements
  • Analyzing Findings
  • Audit of Active Manufacturing to ISO 9001:2015/IATF 16949 and Manual (Audit #2)
  • Exemplar Global and U.S. Certification System
  • Auditor Qualifications
  • Roles and Responsibility of Auditors
  • Creation of Effective Audit Checklists
• Day Three
  7:30am to 7:00pm
  • Audit of Company Documents (Audit #3)
  • Tips for the Professional Auditor
  • Audit of Active Mfg. - Department Audit (Audit #4)
  • Compiling Audit Findings
  • Documentation in the Quality System
  • Planning and Conducting Effective Audits
  • Refining Interview and Note-Taking Skills
  • Applicability of the Elements to Company Situations
  • Prevention vs. Detection
• Day Four
  7:30am to 5:30pm
  
  • Audit of Active Mfg. - Dept and System Auditing (#5)
  • Corrective Action Initiation and Closure
  • Refining Audit Interview and Note-Taking Skills
  • Creation of an Audit Report
  • Conducting the Audit
  • Preparation and Presentation of a Closing Meeting
• Day Five
  8:00am to 12:00pm
  
  • Review and Exam